ViskoTeepak presents Fibrous Max: One more solution for better productivity
Fibrous MAX
Specially designed extrusion processes give ViskoTeepak the possibility to supply certain Fibrous products with extra high flat width. This product is called MAX. It gives the highest potential for critical shirring applications in the market.
|
Trade Size |
Increased FW in % in MAX |
Trade Size |
Increased FW in % for MAX |
|
32/33 |
8.5% |
58 |
5.8% |
|
35 |
4.0% |
60 |
5.7% |
|
37 |
9.1% |
65 |
7.4% |
|
38 |
8.9% |
70 |
10.9% |
|
40 |
1.7% |
75 |
2.7% |
|
42 |
9.7% |
80 |
4.2% |
|
43 |
9.4% |
83 |
2.4% |
|
45 |
4.5% |
85 |
10.1% |
|
46 |
5.9% |
90 |
6.6% |
|
47 |
4.3% |
92 |
4.3% |
|
47.8 |
5.6% |
95 |
8.8% |
|
48 |
2.8% |
115 |
3.6% |
|
49 |
5.5% |
120 |
3.5% |
|
50 |
4.1% |
127 |
3.3% |
|
55/56 |
11.3% |
130 |
3.7% |
When using the casing properties in an optimal way in shirring, the customers can generate a number of benefits, based on the fact that a larger inner bore of the shirred tube can be achieved, which then allows for an increased diameter of the stuffing horn. Potential improvements exist in the following areas:
-Reduced stuffing pressure gives less load on the stuffing equipment, resulting in less downtime of the stuffing machines
-Faster stuffing speed
-Less fat formation on the surface of the sausage results in reduced drying time and increased utilization of the dry room capacity
-Improved particle definition of the final sausage
-More consistent final diameter of the sausage with improved slicing yields
-Larger cuts of meat can be stuffed through a larger horn with higher quality and an improved appearance of the final product.
optimized for the ViskoTeepak MAX casing. The achieved meters in a stick combined with soakability of RTU levels already give an edge. Combined with Fibrous MAX, ViskoTeepak can supply you shirred casings for the next size horn.
the ripening process but also enhance quality. The reverse is also true: if the existing quality is satisfactory, you can use the larger horn size to increase production speed. A larger filling horn requires more from shirring and casing.
Fibrous S-MAX The spiral shirring supplied by Visko-Teepak is state of the art shirring technology,Shirring advantages: More meters or shorter sticks -Longer pleat length for extra meters Denser packing -The sticks physically shrink when soaked in water Better soaking -Compared to other processes Sausage producer’s benefits: For dry and semi-dry sausages, the diameter of the filling horn plays a crucial role in various process stages, as lower pump pressure has a direct impact on quality. In other words, by increasing horn size, you not only accelerate
|
Trade Size |
RSD |
"Trad" Horn |
"New" Horn |
Difference % |
|
32 |
33 |
20 |
24 |
53% |
|
35 |
37 |
20 |
24 |
53% |
|
37 |
38 |
24 |
28 |
42% |
|
38 |
39 |
24 |
28 |
42% |
|
40 |
42 |
24 |
28 |
42% |
|
47 |
51 |
28 |
36 |
74% |
|
47.8 |
52.5 |
28 |
36 |
74% |
|
48 |
53 |
28 |
36 |
74% |
|
49 |
53.5 |
28 |
36 |
74% |
|
50 |
54 |
28 |
36 |
74% |
|
65 |
70 |
48 |
52 |
19% |
|
70 |
76 |
48 |
52 |
19% |
|
75 |
82 |
48 |
60 |
60% |
|
80 |
88 |
48 |
60 |
60% |
|
83 |
91 |
48 |
60 |
60% |
|
85 |
94 |
60 |
68 |
30% |
|
90 |
101 |
60 |
68 |
30% |
|
92 |
103 |
60 |
76 |
64% |
|
95 |
105 |
60 |
76 |
64% |
|
110 |
122 |
76 |
80 |
11% |
|
115 |
127 |
76 |
80 |
11% |
|
120 |
133 |
80 |
95 |
43% |
|
127 |
136 |
80 |
100 |
59% |
|
130 |
139 |
80 |
100 |
59% |
|
Example with Pepperoni size |
Shirring Mandrel 32 mm 400 mm Stick |
Shirring Mandrel 41 mm 400 mm Stick |
|
Casing Type |
28 mm filling horn |
36 mm filling horn |
|
478 |
35 m/tubo |
0 m/tubo |
|
478 08 (ancho) |
38 m/tubo |
30 m/tubo |
More information on this product can be obtained through your regional sales manager or by contacting marc.vrijsen@ viskoteepak.com
